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MISTRAS Group
Consulting

Engineering Consulting Services


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MISTRAS' engineering and mechanical integrity services help to optimize asset performance, ensure regulatory compliance, mitigate operational risks, and enhance safety through advanced technologies and customized solutions.

In today’s industrial landscape, ensuring asset reliability, operational efficiency, and regulatory compliance is more critical than ever. Operators in downstream oil & gas, chemical processing, petrochemical, and other process manufacturing plants face a growing need to manage complex systems, mitigate risks, and maintain safety standards, all while optimizing performance and reducing downtime.

As a leading global provider of asset protection solutions, MISTRAS Group has the resources, knowledge, network, and industry experience to be there when you’re faced with those problems. We’ve been working hand-in-hand with leading process operators for decades, helping them safeguard their critical assets and achieve operational excellence.

MISTRAS delivers decades of engineering expertise to keep your plant in service, in compliance, and operating smoothly. Our consulting services include:

Mechanical Integrity (MI) Program Development

MISTRAS offers expert MI Program Development solutions designed to ensure compliance with regulatory standards and improve operational reliability. These services are critical for operators in downstream oil & gas, petrochemical plants, chemical processing facilities, and others where process safety is of the utmost importance. Key offerings include:

  • Fixed, Rotating, & Instrumentation Equipment Expertise
  • Equipment Register Development
  • Policies and Procedures Creation
  • Inspection, Test, & Preventive Maintenance (ITPM) Programs
  • RAGAGEP (Recognized and Generally Accepted Good Engineering Practices) Expertise
  • Inspection Planning
  • Reliability Centered Maintenance (RCM)

Click here to learn more about our mechanical integrity (MI) program development services.

Audits & Assessments

Our Audits & Assessments services provide valuable insights into the effectiveness of your programs, helping you identify and close gaps to achieve compliance and operational excellence. These services are especially valuable for manufacturing plants, chemical processing facilities, and oil & gas operators. We offer:

  • Deep-dive program gap assessments
  • Integrity experts to supplement Process Safety Management (PSM) and Risk Management Program (RMP) audits

Fitness-for-Service (FFS) & Inspection

Ensure your critical assets remain operational with MISTRAS’ Fitness-for-Service (FFS) assessments, backed by MISTRAS' industry-leading portfolio of available advanced and traditional non-destructive testing (NDT) inspection solutions. Key offerings include:

  • API 579 / ASME FFS-1 Level 1, 2, & 3 Assessments
  • ASME VIII-1 Code Calculations for pressure vessels and storage tanks
  • API 510/570/653 Inspections for pressure vessels, piping, and aboveground storage tanks

Click here to learn more about our Fitness-for-Service and Inspection services.

Risk Based Inspection (RBI) / Corrosion Management Services

MISTRAS specializes in Risk-Based Inspection (RBI) and Corrosion Management, offering data-driven solutions to identify, mitigate, and manage asset risks in chemical plants, refineries, manufacturing facilities, and more. Our offerings include:

  • Comprehensive Damage Mechanism Reviews for process-specific threats
  • Development of Corrosion Control Documents (CCD) tailored to material integrity needs
  • Integrity Operating Window (IOW) Establishment for process parameter monitoring
  • Advanced RBI Analyses & Revalidation using API 580/581 methodologies

Click here to learn more about our RBI & Corrosion Management services.

Failure Analysis Services

When unexpected failures occur, MISTRAS provides detailed investigations to determine root causes and prevent future occurrences. Key services include:

  • Forensics Failure Analysis to uncover root cause mechanisms
  • Advanced Metallurgical Analysis using electron microscopy and spectroscopy
  • Comprehensive Failure Investigations for mechanical, thermal, and chemical degradation.

Why Choose MISTRAS For Engineering Expertise?

MISTRAS combines deep industry expertise with cutting-edge technologies to deliver tailored solutions that address your most pressing engineering challenges. By partnering with us, you can optimize asset reliability, ensure compliance with industry standards, and minimize operational risks.

Our services are designed to:

  • Improve asset performance and longevity
  • Enhance operational safety and efficiency
  • Achieve regulatory compliance and risk mitigation.

What's Next?

Contact us to start customizing your solution today.

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